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From lab to plant: rewriting the project process together

TessalineInvented name

At a chemicals manufacturer, development and industrialisation worked in silos. In one day, some fifteen people from both teams stepped into each other’s shoes, reviewed their process phase by phase and drew a new one. The action plan was followed up for months.

Sector
Industrial chemicals
Size
Mid-sized group
Format
One day
In the room
Some fifteen people from two teams at odds, development and industrialisation, with their managers.

Context

  • The two teams work in silos. The matrix structure gives them responsibilities without the recognition that should come with them.
  • They do not listen to each other. Industrialisation is brought in too late.
  • Choices between doing things in-house and outsourcing remain unclear.

The challenge

Clarify roles, build a shared project process, align ways of working and set up rituals. In one day, with people who had grievances against each other.

The design

Key ideas

  1. Empathy before mapping

    “In the shoes of”: in two mixed groups, everyone takes the other team’s place. Three lessons come out of it: be brought in earlier, understand the other side’s real constraints, name the different timeframes.

  2. A before-and-after portrait

    “How we see the team, how we want it to be”: a collective portrait in two steps.

  3. The current process in three colours

    Four teams, one per phase: frame, develop, deploy, optimise. A three-colour code: what works, what needs improving, what is missing or should stop.

  4. The new process, gate by gate

    Teams are reshuffled. Each one draws its phase with its decision gates, separating the in-house route from the outsourced one. Then a “questions and workstreams to launch” page and a What, Who, When table.

How the time was used

  • Open
  • Explore
  • Decide
  • Celebrate
  1. 9.30amOpen

    Welcome and check-in

    Mood and expectations, which the facilitator brings down to four levers: roles, links between teams, quality of relationships, clarity of the organisation.

  2. Open

    Portrait of the team

    How we see it, how we want it.

  3. Explore

    In the shoes of

    In two mixed groups, in the other team’s place.

  4. Explore

    Current process, phase by phase

    Four teams, one per phase, three colours.

  5. Decide

    The new process

    Reshuffled teams, decision gates, in-house and outsourced routes.

  6. Decide

    What, Who, When

    Questions, workstreams to launch, action plan per phase.

  7. Decide

    Reading across

    Common threads, including “visible decisions”, “safe handovers”, “formalise without weighing down”.

  8. 5.30pmCelebrate

    Close

    End of the day.

The seminar in miniature

019.30amIn the room

Round the table

About fifteen people from development and industrialisation, with their managers, share their mood and expectations. The facilitator brings them back to four levers: roles, the link between teams, the quality of relationships, how readable the organisation is. Grievances become things to work on.

02In the room

The team’s portrait

A collective portrait in two stages: how we see the team today, then how we want it to be. The wall gives a shared picture of where things start and where people want to go, before getting into the process.

03In breakout rooms

In the shoes of

Two mixed groups, each in its own room, put themselves in the other team’s shoes. Empathy comes before any mapping. Three lessons come out of it: get involved earlier, understand the other side’s real constraints, name the fact that the two teams work on different timescales.

04In the room

The current process, phase by phase

Four teams, one per phase: scoping, development, deployment, optimisation. Each one reviews the current process with a three-colour code. The walls quickly show where things work, where they get stuck and what is missing.

The current process in three colours
What works
To improve
Missing or to stop
05In breakout rooms

The new process

The teams are reshuffled. Each one draws its phase with its decision gates, keeping the in-house route and the outsourced route apart: this is where the choices between doing it yourself and outsourcing, unclear until now, get sorted out.

The new process
  1. Scope
  2. Develop
  3. Deploy
  4. Optimise
06In the room

What, Who, When

Around the table, a page of “questions and workstreams to launch”, then a What, Who, When table, phase by phase. The plan was followed through: its statuses, done, in progress, to launch, were still being updated several months after the day.

Action plan
What
Who
When
07Outdoors

Cross-reading and close

Before parting, a cross-reading of the whole day brings out where people converge, including “visible decisions”, “secure handovers” and “formalise without weighing down”. Words now shared by two teams that, at the start of the day, were not listening to each other.

The materials, redrawn

The project process, phase by phase

  1. 01

    Frame

    In-house route
    Outsourced route

  2. GO
  3. 02

    Develop

    In-house route
    Outsourced route

  4. GO
  5. 03

    Deploy

    In-house route
    Outsourced route

  6. GO
  7. 04

    Optimise

    In-house route
    Outsourced route

  • What works
  • To improve
  • Missing or to stop
Four phases separated by decision gates, two routes (in-house and outsourced). The dots use the three-colour code from the review of the current process.

The action plan, kept up to date

WhatWhoWhenStatus
Phase 1Done
Phase 1Done
Phase 2In progress
Phase 2Done
Phase 3In progress
Phase 4To start
A What, Who, When table per phase. Statuses were updated several months after the day.

Deliverables and follow-up

  • A full report, with an action plan for each phase.
  • A plan followed over time: statuses (done, in progress, to start) were updated several months after the day.

What we take away

  • Human tension responds well to process work, and process work responds well to empathy. “In the shoes of” comes before any mapping.
  • An action plan is only as good as its follow-up. This one was kept and updated over the following months.

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